Reactor Chiller

Baochiyuan's main products: chillers, refrigeration machines, air coolers, oil coolers, cooling towers, air conditioners, constant temperature and humidity machines, combined air cabinets, etc.

Reactor Chiller

Product Introduction

Scope of application: reactors, plastic, electronic manufacturing, electroplating, pharmaceuticals, food, petroleum, pesticides, dyes, new materials, printing, surface treatment, concrete, photovoltaics, hotels, hospitals, large bathing centers, guesthouses, office buildings, large supermarkets, and other places;

1. Process Introduction

A. Chemical reactions in reactors usually need to be carried out within a certain temperature range to ensure smooth progress of the reaction and accuracy of experimental results. Temperatures that are too high or too low may lead to instability in the reaction or deviations in experimental results.

B. Therefore, precise temperature control is of great significance for ensuring the smooth progress of experiments and the reliability of results. As a temperature control device, chillers are widely used in the temperature control process of reactors.

C. The chiller generates cooling capacity through refrigerant circulation, then delivers the cooling capacity to the reactor jacket via a coolant, removing heat from the reactor to achieve temperature control. During the reaction process, the chiller adjusts the coolant flow to keep the reactor within the set temperature range.

D. The refrigerant is compressed into a high-temperature, high-pressure gas in the compressor, then conveyed to the condenser. In the condenser, the refrigerant transfers heat to the cooling water or air and condenses into a liquid. After passing through the throttle valve, it enters the evaporator, evaporates and absorbs heat, turning into a gas, and is then sucked back into the compressor's intake port, completing one cycle. The adjustable temperature range is from -20°C to +30°C.

2. Connection Between the Chiller and the Reactor

The reactor and chiller are usually connected via pipelines, with connection methods including pipeline connections and sealing requirements. Pipeline connections must ensure sealing and pressure resistance to prevent coolant leakage and pressure loss. Sealing requirements must ensure good sealing at pipeline connections to prevent coolant leakage and air ingress.

Pipeline Connection

The pipeline connection between the reactor and chiller requires the use of high-quality pipeline materials that are pressure-resistant, corrosion-resistant, and high-temperature resistant to ensure connection reliability and stability. At the same time, professional pipeline connectors and sealing materials must be used to ensure sealing and pressure resistance at the connection points.

Sealing Requirements

The pipeline connection between the reactor and chiller must meet strict sealing requirements, including the sealing performance at pipeline connections and the pressure resistance of the pipelines themselves. To meet these requirements, professional sealing materials and connectors must be used, and rigorous sealing tests and inspections must be conducted.

3. Features of the Reactor Chiller

Efficient Cooling: Provides sufficient cooling capacity to quickly lower the reactor temperature, ensuring efficient reaction progress.

Stable Temperature Control: Equipped with a temperature control system to precisely control the cooling water temperature, maintaining stable reactor temperature.

Low Noise: Designed with quiet operation, low noise during operation, and does not interfere with the laboratory working environment.

Compact Design: Typically features a compact design, small footprint, easy placement and mobility.

Energy Efficient: Utilizes high-efficiency energy-saving technology to ensure minimal power consumption, helping enterprises save energy.

Intelligent Operation: Employs an intelligent water treatment device to automatically control the internal temperature of the reactor and automatically assess system operation.

Stable Performance: The system maintains stable cooling effects to ensure normal operation of the reactor.

Safe and Reliable: Uses intelligent technology to monitor key systems such as internal temperature, instruments, and pumps, ensuring safe and reliable system operation.

Easy Operation: Integrates control, distribution, and system assembly, uses intelligent operation, and automatically adjusts chilled water flow, making operation more straightforward.